Iron powder cores are magnetic cores made from finely powdered iron particles, they are distributed air gap cores. The insulation between particles reduces eddy currents and associated losses. This construction results core with excellent inductance stability under both DC &AC conditions, high resistivity, low hysteresis & eddy current losses. Iron Powder Cores commonly used in inductors, transformers, and other electromagnetic devices in electrical and electronic field.
Types of powder core:
Advantages
Advantage Comparing:
|
Classic EI, EE, C foil inductors |
Toroidal round wire inductor |
Flat wire toroidal inductor |
Component |
EI,EE,C Core |
Toroidal Core |
Iron Powder Core |
Toroidal Wire |
Toroidal Wire |
Flat Wire |
|
Power range |
20KVA ~500KVA |
|
3KVA ~ 100KVA |
Material use efficiency |
Poor |
Good |
Excellent |
Magnetic field homogeneity |
Poor |
Excellent |
Excellent |
Manufacturing Process |
Hard |
Easy |
Easy |
Parasitic capacitance |
High |
Low |
Very low |
Insulation reliability |
Poor |
High |
Very high |
Cooling efficiency |
Poor |
High |
High |
High Power coil losses >100kVA |
Good |
Medium |
Poor |
DCR high power >100kVA |
Excellent |
Good |
Poor |
Filling factor |
Good |
Good |
Medium |
Applications
Design
When selecting an iron powder core, consider the following factors:
Iron powder cores are a versatile and widely used component in many electromagnetic applications, offering a balance of performance, cost, and availability.
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